Gateway’s new 9-inch, 2,750-ton extrusion press system includes many notable production features and benefits. The system provides for saw lengths from 8 ft. to 30 ft. with inspection tables and a 174-ft. run out capability. The high-temperature felt belt handling system keeps extrusions flawless. For extrusion orders that require it, the standing wave quench system will enable Gateway to provide harder structural alloys, such as 6061, 6105 and 6005A, in the final cooling process than the company’s currently operating 7-inch press.
Production speed and efficiency are also improved. A dual pocket die slide combined with the four double cell infrared die ovens facilitate quick change outs and minimize down time between runs. The system’s 75-ton automated final stretcher can be operated by one worker, instead of the two commonly required.
While the new 9-inch press was on order from the manufacturer, Gateway completed removal of a retired extrusion press and significant renovations to the existing building to accommodate the new equipment. The existing concrete floor was demolished, and a new larger foundation and reinforced concrete floor was poured to support the new press, and existing equipment was relocated to better accommodate process flows within the building. To gain a more open floor plan, structural support columns were moved, and the roof reinforced. “We are planning and staging the work to continue operations throughout the renovations and avoid service interruptions for our customers,” said Ziegler.
Production speed and efficiency are also improved. A dual pocket die slide combined with the four double cell infrared die ovens facilitate quick change outs and minimize down time between runs. The system’s 75-ton automated final stretcher can be operated by one worker, instead of the two commonly required.
Gateway is currently recruiting experienced supervisors and additional crew members needed to operate the new 9-inch press and orientation and training will follow. The company is also acquiring dies and tooling to provide a broad array of extruded profiles for customers. Production is slated to begin early in 2017 and to ramp up quickly thereafter.
The new 9-inch aluminum press purchase is part of Gateway’s multi-phase expansion program, which includes upgrading existing equipment, adding new equipment to increase capacity, and constructing additions to the factory and office spaces to accommodate new services. Last year, the company purchased its current 129,000- ft2 facility, which it had been leasing, as well as the adjacent 200,000-ft2 (4.6 acre) property in the Union, MO industrial business park. Construction of an addition to house a new vertical paint line is nearing completion, and the new paint equipment is expected to be installed in the coming months.
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Gateway Extrusions offers a wide range of aluminum extrusion services, from design through production, finishing and packaging, to the residential and commercial building and industrial product markets. With consistent quality, reduced lead times, competitive pricing and flexible design services, Gateway Extrusions is a national firm with customers across the country. For further information about Gateway Extrusions and its products, call 636-583-7755, or visit their website at www.gwextrusions.com.
